CataCOD

Completed
Active
Project start: 01 October 2025
Project end: 30/09/2028
Development of a compact, photocatalytic online sensor (photoanode, UV-A, potentiostat) for the virtually maintenance-free determination of COD/BOD and fractionated organic matter in wastewater

Support programme

VDI/ BMFTR - KMU Innovativ Photonics and Quantum Technologies

Background

Background, objectives, contents

Stricter limit values and dynamic wastewater flows require robust online analytics. Laboratory methods for COD/BOD are complex, discontinuous and maintenance-intensive. The aim is to develop CataCOD: a compact, photocatalytic-electrochemical probe for the summarising and fractionating detection of organic water constituents - virtually maintenance-free and automated.

The measuring cell combines a photoanode/cathode, UV-A LEDs and potentiostat electronics (resolution ±20 nA). Thin catalyst layers and oxide semiconductors with a variable band gap (TiO₂, WO₃, CdS, ZnO) are used to specifically excite photocurrents; voltametric methods allow the separation of fractions. Conductivity measurement is integrated so that no electrolyte dosing is necessary. Galvanic self-cleaning minimises drift and maintenance; the aim is stable operation for ≥6 months.

Contents: (i) production and screening of stable photoanodes (hydrothermal/screen-printing), (ii) development of electronics/signal processing, (iii) modelling and calibration against laboratory COD/DOC with <5 % deviation in real matrices, (iv) investigation of interferences and voltametric fractionation, (v) construction of a demonstrator and validation in the field (municipal/industrial). The result is a practice-ready online probe for real-time monitoring and digital process control

Project partners

Synantik GmbH
Industrial measurement and control technology
Ernst-Thälmann-Straße 7
99885 Luisenthal

 

 

smart5 envitech GmbH
Hünerbergwer 17
79539 Lörrach

Saale Wastewater Association
Uferstrasse 55
95028 Hof

Addressed SDGs (Sustainable Development Goals)

Contact person

Dr Simon Mehling

Research assistant

Photonics and water (PhoWa)

Axel Wolfram

Research assistant

Photonics and water (PhoWa)

Projects

Further research projects

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